HORN Solutions

Latest Products

2019

INFO 20/19: TANGENTIAL MILLING SYSTEMS 406, NEW WIDE FINISHING GEOMETRY

  • Precision ground for high quality surface finish
  • Very good chip formation
  • Long tool life due to optimum geometry 

Download

INFO 19/19: BOEHLERIT MILLING, MULTIFUNCTIONAL TOOL SYSTEMS FOR MAXIMUM PRODUCTIVITY

  • For the die and mold industry
  • Universally applicable tool systems
  • High chip removal rates even with small diameters

Download

INFO 18/19: NEW COATING IG35, MACHINING OF STAINLESS STEELS WITH SYSTEMS S100, S101, S224 AND S229

  • High process reliability due to optimum carbide grade
  • Shorter cycle time due to higher cutting parameters
  • Better component qualities

Download

INFO 17/19: SYSTEM 274 - NEW COATING IG35, HIGH PERFORMANCE IN STAINLESS STEELS AND SUPERALLOYS

  • For Swiss-type lathes
  • Machining of stainless materials and titanium
  • High process reliability

Download

INFO 16/19: GROOVING SYSTEM 32T, FOR LIMITED SPACES

  • Compact design for Swiss-type lathes and universal use
  • High accuracy indexability thanks to precision insert seat
  • For different machining operations

Download

INFO 14/19: TANGENTIAL MILLING SYSTEM 610, EXPANSION FOR 90° SHOULDER MILL AND NEW INSERT GRADES

  • Precision ground indexable insert
  • With six usable cutting edges
  • High flexibility

Download

INFO 13/19: MCD-TIPPED TOOLS, SURFACE QUALITY WITHIN NANOMETRES

  • Replacement for finishing operations
  • Flatness and surface quality within nanometers
  • Compliance with the tightest tolerances

Download

INFO 11/19: PARTINGOFF IN Y-AXIS, EFFICIENT PARTING-OFF IN TURN-MILL CENTERS WITH HIGH CUTTING PARAMETERS

  • High cutting parameters and shorter machining time
  • Parting off large workpieces
  • Excellent stability due to optimized machining concept

Download

INFO 10/19: TANGENTIAL MILLING SYSTEM 409, PRECISION SINTERED INDEXABLE INSERT

  • Precision sintered indexable insert
  • Roughing geometry for high material removal rate
  • Cost-effective use of the inserts

Download

INFO 9/19: FORM BORING SYSTEM 117, SHORT MACHINING TIMES WITH PROFILED TOOLS

  • Profiled inserts according to customer requirements
  • Reduction of machining time
  • Interchangeable system in graduated form widths

Download

INFO 8/19: SUPERMINI HP, MULTIFUNCTIONAL TOOL FOR HIGH CUTTING DEPTHS

  • Shorter machining times due to higher cutting depths
  • High surface finish
  • One tool for multiple applications

Download

INFO 7/19: PIEZO TOOL SYSTEM, TOOLHOLDER WITH REAL-TIME TOOL MONITORING

  • Unique solution for real-time tool monitoring of micro turning operations
  • Information about the condition of the tool during machining
  • Piezo sensor measures even the lowest cutting forces with high resolution

Download

INFO 6/19: Gear Skiving from Module 0.25 up to Module 5

  • High productivity for internal and external gears
  • Coordinated tool systems for different module sizes
  • Variable cooling systems for maximum process reliability

Download

INFO 5/19: Mini Milling System 304, for Bore Diameters >8 mm

  • Highly flexibility compared to solid carbide cutters
  • Machining of bore diameters >8 mm
  • Multiple grades available

Download

INFO 4/19: SuperMini with Face Clamping, Improved accessibility when Changing Tools

  • Face clamping
  • High retention force of the cutting insert
  • High repeatability when changing inserts

Download

INFO 3/19: Titanium Geometry for System 224, for Grooving and Parting-Off

  • World‘s only geometry just for titanium
  • Long tool life due to optimum geometry
  • Low built-up edge

Download

INFO 2/19: Face Grooving Cassettes with Internal Coolant for System 224

  • Long tool life due to internal coolant supply
  • Improved chip removal due to high coolant pressure
  • Chipbreaking due to advanced chip geometries

Download

INFO 1/19: Threading Geometries for Mini Systems 108 and 114

  • Chip breaking, even in difficult to cut materials
  • Optimum chip control with pitches from 0.5 to 2.5 mm
  • Compatible with existing toolholder System Mini 108 and 114

Download

2018

2018 Innovations

Compilation of 2018 new product flyers that were released at IMTS and AMB.

Download

108 Threading Geometry

  • 108 Threading with chip breaker
  • Optimized chip control for thread pitches 0.5-1.25 mm
  • Fits existing 108 holders
  • Advanced EG55 grade

    • Metric ISO thread partial profile P =  0.5-1.25
    • Metric ISO thread full profile P = 0.5 - 1.25

 

 

 

 

 

Download

Speed-Forming

  • Productive machining of deep and narrow grooves
  • Tool design based on  the Supermini® 105 system
  • Highly productive on curved and undulating grooves
  • Advanced EG35 Grade

    • HSK, extended clamping holder
    • Groove width w = 1.5 - 4.0 mm
    • Groove Depth tmax  = 12-35 mm

 

 

Download

Jet-Whirling

  • Whirling unit with internal coolant supply
  • Precision coolant delivery to each insert for longer tool life
  • Excellent thread finish and size
  • Fast changeover due to modular design

    • Compatible with W&F internal coolant whirling unit
    • Works with LM271 & LM302 whirling heads

 

 

 

Download

High-Speed-Whirling

High productivity by simultaneous  turning and whirling

Long tool life and excellent surface quality from pre-turning thread diameter

Technology Partners Index/Traub

 

 

Download

PItec45N

  • 16 Cutting edge octagonal insert
  • Vibration reducing pitch
  • Robust cutting with positive edge geometry
  • Multiple Grade and geometry options for a wide material range
    • Shellmill fixation 50-250
    • Insert Sizes 05 & 08

 

 

Download

ISO 90P

  • 90° cutter with Helical cutting edge
  • Excellent positive cutting action
  • Low cost per edge

    • Shellmill, weldon, & modular 10-125 mm Ø
    • Insert Sizes 10&16

Download

ISO 00P

  • Round milling system for the Die & mold industry
  • Retention clamp for secure milling
  • Advanced substrates matched to the application
  • Optimized insert position for excellent contour precision

    • Shellmill, cylindrical, & modular fixation 10-160 mm Ø
    • Insert Sizes 5,7 10,12, & 16

 

 

 

 

 

Download

ETAtec45P

  • Multi-functional cutter for Round and Heptagonal Inserts
  • Advanced grades to cover a wide range of materials
  • High performance geometries for Difficult to Machine materials
  • Positive cutting action

    • Shellmill, weldon and modular fixation 25- 200 mm
    • Pitch - 2-16 effective cutting edges
    • REMW with 7 precision indexes

Download

620

  • High Feed, Face, and Shoulder Milling with 6 effective flutes
  • Robust carbide shank for superior vibration resistance
  • Internal coolant delivered to each flute
  • Advanced AS45 grade
    • Carbide Shanks 20 mm short and long versions, cylindrical and weldon
    • High feed geometry 6 effective
    • Face milling geometry 6 effective

 

 

Download

Tornos Multiswiss

  • Designed for Goltenbodt modular system
  • Flexible and adaptable machining
  • Expansion of existing Tornos MultiSwiss tooling
  • Compatible with all Supermini® L105 inserts

    • Works with 840 and 842 cassette interface 
    • Series S100, S274, 224, & 105 inserts supported

Download

32T

  • Compact design for Swiss Lathes
  • High Accuracy indexing
  • Optimized chip flow
  • Direct mount pocket
  • Advanced EG55 grade

    • Shanks 10 x 10 and 12 x 12 mm
    • Grooving, part-off, & full radius versions

Download

New Cassettes 64T

  • Six-edged grooving / threading inserts
  • 220 Cassette for fast change over
  • Advanced EG55, IG55 grades
  • Threading and Grooving

    • Grooving - 1.5-3.0 mm
    • Inch Threading - P = 11,14,19,28 TPI
    • Metric Threading - P = 1- 2 mm
    • Grooving - w = 1.5-3.0 mm

Download

Polygon Turning for Non-Circular Profiles

  • Cost Effective production of splines, polygons, & shapes
  • External and internal machining
  • Custom solutions available

Download

Broaching Geometries and Coolant

  • Supermini® and S117 series inserts
  • Geometries designed for broaching units and conventional broaching
  • Superior coolant delivery for longer tool life
  • Geometries for Difficult to Machine materials
  • Wide range of broaching units supported
  • Advanced AN25 Grade

    • Supermini® 105 & 110 Geometry A & B
    • S117 Geometry A & B 
    • Geometry A for broaching units
    • Geometry B for conventional broaching
    • SHM117 and SH117 with 3 outlet coolant

Download

Drilling Carbide DDHM/DSFF

  • Economical drilling of sintered carbide
  • Drilling from solid up to 10 x Ø
  • Eliminate long spark eroding processes
  • High Performance CVD-D Ultra Hard substrates

    • DDHM 2-10 mm Ø, 5 & 10 x Ø, Grade HD03, HD05
    • DSFF Chamfering Tool 6 & 12 mm Ø, 15°,30°, and 45°  Grade HD03

Download

Lightweight DTM

  • High strength aluminum body provides70% reduction in body mass
  • Lower spindle power usage and improved bearing life
  • With and without adjustment pockets
  • Multiple geometry configurations and grades
  • High performance solution for ISO group N materials

    • Shell Mill mount Ds 40-125 mm
    • Advanced Ultra Hard Grades HD08, PD70, and PD75
    • Advanced geometries H0,H5, and HF

Download

406-409 New Substrates

  • Wider Range of Grades for the 406 and 409 series inserts
  • Longer Tool Life in Heat Resistant Material
  • Material Group Specific Grades

    • IG35 ISO Group M,S materials
    • AS46 ISO Group K materials
    • NE2B ISO Group N materials

Download

610 - Six-Edged Tangential Slot Milling System

  • The world's only slot milling cutter with six-edged indexable inserts
  • High precision and surface quality
  • Coated cutter body to protect from chip wash
  • Standard Variants

    • Outer diameter from 100 to 125 mm (3.937 to 4.921")
    • Tmax from 26.0 to 32.5 mm (1.024 to 1.280")
    • Width of cut 16 mm (.630")

Download

406 / 409 - Adjustable Width Groove Milling Cutter

  • Easily adaptable groove width thanks to the adjustable body
  • Reduce tooling inventory costs
  • Groove width range

    • M406: 9.6 to 12.9 mm (.3779 to .5078")
    • M409: 12.9 to 18.8 mm (.5078 to .740")

Download